Real Factory Projects. Real Operational Impact.
VMTECH delivers end-to-end smart manufacturing projects — from shop-floor data acquisition to management decision systems.
Each project is executed with strong governance, on-premise architecture, and long-term scalability in mind.
🏗️ PROJECT DELIVERY APPROACH
How We Execute Projects
Every VMTECH project follows a structured, factory-ready approach:
⚫ Assessment & Data Readiness
- Existing machine, PLC, and infrastructure evaluation
- Data availability & quality assessment
- Bottleneck & operational priority identification
⚫ System Design & Architecture
- On-premise & hybrid architecture design
- PLC / Power Meter / Sensor integration plan
- KPI & reporting model definition
⚫ Implementation & Integration
- Real-time data acquisition (PLC, Modbus, OPC, MQTT)
- Dashboard, reporting & command center setup
- Governance rules (no manual manipulation without audit)
⚫ Stabilization & Standardization
- SOP alignment
- Data normalization
- User training & handover
⚫ AI & Advanced Analytics Readiness
- Clean historical data
- Consistent KPIs
- Foundation for machine learning & prediction
🏭 SELECTED PROJECT CATEGORIES
⚙️ OEE & MES IMPLEMENTATION
Digitalizing Real Factory Performance
Projects focused on production visibility, downtime control, and operational efficiency.
Scope typically includes:
- Real-time OEE calculation
- Downtime PDT / UPDT governance
- Short Interval Control (SIC)
- Shift, daily, monthly reporting
- Management dashboard
🔧 MAINTENANCE & TPM DIGITALIZATION
From Reactive Maintenance to Structured Response
Projects designed to improve machine reliability and maintenance discipline.
Scope typically includes:
- Breakdown & response tracking
- MTTR & MTBF monitoring
- Autonomous Maintenance (AM) digital forms
- Maintenance escalation workflow
- Audit trail for maintenance actions
⚡ ENERGY MONITORING PROJECTS
Making Energy a Visible Cost
Projects focusing on energy transparency and efficiency.
Scope typically includes:
- Power meter & CT integration
- Energy per machine / shift / unit
- Energy KPI dashboard
- Alarm & abnormal consumption detection
🧪 QUALITY & TRACEABILITY PROJECTS
Quality Visibility at the Source
Projects focused on capturing quality data directly from production.
Scope typically includes:
- Inline quality input
- Reject & rework tracking
- Batch / lot traceability
- Barcode / QR code integration
- Quality reporting & audit readiness
🌡️ CRITICAL PARAMETER MONITORING
Process Stability & Compliance
Projects designed for process industries and critical operations.
Scope typically includes:
- Temperature, pressure, flow, speed monitoring
- Real-time trending
- Threshold & alarm management
- Historian & audit trail
🧭 COMMAND / CONTROL CENTER
Single Source of Operational Truth
Projects that unify production, maintenance, quality, and energy into one visibility layer.
Scope typically includes:
- Multi-line / multi-plant dashboards
- Executive-level KPIs
- Daily Management Review (DMR) support
- Action tracking & follow-up
📊 PROJECT GOVERNANCE & DATA INTEGRITY
VMTECH projects are built with governance-first principles:
⚫ No uncontrolled manual data editing
⚫ Full audit trail for configuration changes
⚫ Change Package / Change Request Log (CRL)
⚫ Separation between real-time data & final reports
⚫ Compliance-ready reporting
🤖 AI & MACHINE LEARNING ROADMAP PROJECTS
Not Just Dashboards — AI-Ready Systems
VMTECH prepares factories for AI by ensuring:
⚫ Clean & consistent historical data
⚫ Stable KPI definitions
⚫ Context-aware machine data
⚫ Action-oriented analytics
Typical AI initiatives include:
- Downtime pattern analysis
- Energy anomaly detection
- Predictive maintenance foundations
- Performance trend forecasting
🏢 CLIENT INDUSTRIES
VMTECH projects span across:
- FMCG & Packaging
- Process Industry (Chemical, Food, Pharma)
- Metal & Discrete Manufacturing
- Continuous Line Industries
- Multi-site Manufacturing Operations
🧩 WHY CLIENTS CHOOSE VMTECH
⚫ Real factory experience
⚫ On-premise & data ownership focused
⚫ Not cloud-locked, not subscription-driven
⚫ Strong governance & auditability
⚫ Long-term scalability
CLOSING STATEMENT (PENTING)
VMTECH does not deliver “demo systems”. We deliver operational systems that survive real factory conditions.